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Dajun Song Interview

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Introduction

Guest Name: Dajun Song

Company: Carolina Power and Light/Progress Energy

Plant Name: Shearon Harris Nuclear Power Plant

Position or Title: Lead Engineer

ASME Section XI/OM Code of Record: 1989 Edition with no Addenda

ASME Section XI/OM Inspection Interval and Period: 2nd interval, 2nd period

E-Mail Address: dajun.song@pgnmail.com

Phone Number: (919) 362-3117


Interview

Question: How many personnel do you have in your ISI/IST organization and how are the responsibilities distributed between the ISI/NDE, Risk Informed, Pump and Valve, Containment, System Pressure Test, Snubber, Repair/Replacement Programs, etc.?

Song: ISI/NDE – 1; Risk Informed/Containment/RR&M – 1; Pressure Test/Boric Acid Program – 1; Snubber/Hanger – 1; FAC – 1; Pump and Valve/Relief Valve – 1; Welding – 1. Total of 7 people in the ISI/IST group.

Question: How much of the NDE is actually performed by your organization, if any, in lieu of utilizing outside vender support, and if so, what savings have you recognized by using your in-house personnel?

Song: All outage related ISI/NDE examination is performed by a vendor.

Question: What changes have you made in your organizational structure or reporting functions that you have found to be beneficial?

Song: None.

Question: What issues proved to be very difficult, costly, or troublesome to resolve, and what would you recommend to avoid those issues in the future?

Song: Developing a bench strength has been difficult. We are still struggling with this issue.

Question: What code cases or relief requests have you implemented that has proven to be very helpful and cost effective?

Song: Code Cases: N-521, N-522, N-533, and N-623. Relief Requests: Alternative to IWA-5250(a)(2) for bolted connections.

Question: Has your organization implemented a risk informed ISI or IST program, and if so, what Code Cases or methodology did you incorporate and what benefits and savings have you realized? What was the scope of the program and the approximate costs to develop the program? Were there any unexpected problems encountered while developing the program? Did you receive any requests for additional information from the NRC and has your program been approved?

Song: Not yet. We are planning to implement RI-ISI next year.

Question: What form of training has proven to be the most successful for your group; in-house instruction, vendor instruction, organizational instruction (EPRI, NSSS, etc.), conferences, technical meetings, online learning, etc.? What ISI/NDE training seminars are you considering for attendance in the near future?

Song: We regularly attend ASME XI code meetings and seminars. We are also active in EPRI NDE Center meetings/seminars including PDI meetings.

Question: What do you find to be the most difficult part of your job?

Song: Dealing with the budget.

Question: What do you find to be the most rewarding part of your job?

Song: Implementing new technology (RI-ISI) and developing new programs (IWE/IWL).

Question: What have you found to be the most humorous experience on the job?

Song: There are a lot of interesting people in the ISI/NDE field.

Question: Does your organization plan to implement a Section XI edition and/or addenda that is later than currently required in 10 CFR 50, and if so, what benefits do you anticipate?

Song: No.

Question: Do your NDE procedures include a methodology for calculating the examination coverage for limited examinations, and if so, how is this calculation performed and what considerations are included?

Song: Currently we are developing an in-house procedure for calculating exam coverage. We are trying to make it as simple and straight forward as possible.

Question: Does your plant share any calibration blocks on a regular basis with other plants outside of your organization, and if so, what types of blocks do you share and who do you share them with?

Song: Yes. We have shared cal. blocks with other utilities. I don’t know the specifics.

Question: As outages become shorter and shorter, how are you able to handle your ISI workload during the outage? Are you supplementing your staff with additional temporary personnel or are some tasks getting deferred?

Song: Implementing RI-ISI is a giant first step. We are looking at doing on-line ISI.

Question: What type of software do you use to track and analyze ISI program commitments and inspection data? Was the software developed by your organization or purchased from a vender? Does it adequately meet your needs? If not, why not?

Song: Our current ISI software was developed by Raytheon. Not very useful. In the process of purchasing a off-the-shelf product (IDEAL).


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